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Diy Rustic Outdoor Storage Bench

author-gravatar Sean Aug 07, 2016

This fun little outdoor storage bench can be made with a simple pocket hole jig and a few clamps. It measures 17" wide, 32" long and 18 1/2" tall with the lid closed. Not only can you sit on this bench, but you can store stuff in it too! It features a hinged top with a shelf on the inside. check out the photos and video below on how I made it!    


Project Files:

Google Sketchup File
Cutlist Plans

Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench

To begin this project I started by cutting the front/rear panels and the side panels.

Photo of Diy Rustic Outdoor Storage Bench

The front/rear panels are cut to 25" in length.

Photo of Diy Rustic Outdoor Storage Bench

The side panel pieces get cut to 10" in length.

Photo of Diy Rustic Outdoor Storage Bench

I use a stop block jig clamped to my miter saw to help get repeatable cuts.

Photo of Diy Rustic Outdoor Storage Bench

So with the stop block in place I cut the 10 inch pieces for the side panels. Yes I should have used this stop block for all the pieces but I simply forgot.

Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench

I switch over to cutting the leg pieces at the miter saw so I re-position the stop block to 17" and cut 8 pieces.

Photo of Diy Rustic Outdoor Storage Bench

I rip 4 of the legs to 2" wide at the table saw so once assembled, the legs will be square.

Photo of Diy Rustic Outdoor Storage Bench

Save 2 of the leg cut off pieces for later on in the project.

Photo of Diy Rustic Outdoor Storage Bench

While I have everything cut, I pre-finish it with this semi-solid deck stain from Sherwin Williams. I did not sand this bench because I figured the stain would do a good job of hiding any writing on the wood but If you don't like that, hit it with some 120 grit sandpaper.

Photo of Diy Rustic Outdoor Storage Bench

I applied the stain with a cheap synthetic brush. In between coats I simply washed the brush out with water and re-used it. I applied a total of 2 coats to the bench.

Photo of Diy Rustic Outdoor Storage Bench

To assemble the bench I used the Kreg jig with outdoor screws.

Photo of Diy Rustic Outdoor Storage Bench

For the legs I set the kreg jig and the drill bit to 7/8" and used 1 1/2" screws.

Photo of Diy Rustic Outdoor Storage Bench

I put a total of 3 screws in each leg assembly.

Photo of Diy Rustic Outdoor Storage Bench

For the remainder of the project I re-set the kreg jig to 1 1/2" and the drill to 1 1/2" and used 2 1/2" outdoor pocket hole screws.

Photo of Diy Rustic Outdoor Storage Bench

I put 2 screws in each side of the panel pieces.

Photo of Diy Rustic Outdoor Storage Bench

I assembled the panels using said screws and cut a 1 inch piece of scrap as a spacer to evenly space the boards.

Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench

Move the spacer below the second panel piece and screw in the 3rd stretcher.

Photo of Diy Rustic Outdoor Storage Bench

I flipped the front/rear panels on their sides and screwed in the side panel stretcher pieces using a shorter 1" scrap piece as a spacer.

Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench

Remember those 2 scrap pieces I told you to hold on to? Well cut those to 14". They will be used for cleat that the shelf pieces will sit on.

Photo of Diy Rustic Outdoor Storage Bench

I cut 3 pieces at 29" for the bottom shelf.

Photo of Diy Rustic Outdoor Storage Bench

Now on to cutting the pieces for the top. I cut 2 pieces at 17" for the breadboard ends.

Photo of Diy Rustic Outdoor Storage Bench

And then cut 4 pieces to 25" for the stretcher pieces in the top.

Photo of Diy Rustic Outdoor Storage Bench

Again, while I had access, I pre-finished the rest of the pieces.

Photo of Diy Rustic Outdoor Storage Bench

I attach the cleat pieces with 3 screws.

Photo of Diy Rustic Outdoor Storage Bench

I pre-drill and screw in the bottom shelf pieces.

Photo of Diy Rustic Outdoor Storage Bench

To evenly space the shelf pieces I cut a 3/4" spacer for the outside two pieces and put 2 screws in each side of each shelf piece.

Photo of Diy Rustic Outdoor Storage Bench

To space the center shelf piece I went back to the 1 inch spacer.

Photo of Diy Rustic Outdoor Storage Bench

I drill 2 pocket holes in each end of the top stretcher pieces.

Photo of Diy Rustic Outdoor Storage Bench

And attach them with the 2 1/2" screws.

Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench

Again, using the 1" spacer to evenly space them.

Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench

When it came to the last stretcher piece I did not use the spacer, but instead made the stretcher piece flush with the end of the breadboard ends. This is more important than making sure the spacing is 1".

Photo of Diy Rustic Outdoor Storage Bench

For hardware I went with some cheap gate hinges I picked up at Lowes.

Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench
Photo of Diy Rustic Outdoor Storage Bench

It came out great!

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