Show off Your Handcrafted Projects. It's Free! Start Sharing

Burl Box

author-gravatar Timmy2Hands Feb 02, 2017

Sean gave away some walnut burl veneer during his Veneered Box guild project and I was lucky enough to be one of the recipients. I've finally gotten around to using it in a project.

This is a relatively small box, the overall dimensions are 4 3/4" x 2 3/8" x 2 3/8".

The sides are 3/8" thick walnut, the lid is 3/8" thick tiger maple, and the bottom is 1/4" birch plywood.

I cut a 1/4" groove for the bottom panel and a rebate for the lid. The basic construction is simple mitered corners. I used Tightbond hide glue for the veneer work and the box construction.

Photo of Burl Box
Photo of Burl Box
Photo of Burl Box
Photo of Burl Box
Photo of Burl Box

After Christmas gifts were done I had a bunch of small scraps left over and I decided to use some of them to make a box and the size of the box would be determined by the scraps I had.

I had gotten to this point in the construction when I realized that the walnut side pieces were a little too boring for the nice tiger maple piece I had for the top. I looked around and found the burl veneer that Sean had sent me back in November. 

Photo of Burl Box

This is my solution for a veneer press. I covered the faces of two 3/8" plywood panels with packing tape to use as the platens. I cut the veneer a little oversize, wet them front and back with plain water, and sandwiched them in the platens between some paper towels for about 36 hours to flatten the veneer. 

I then applied an even layer of hide glue to the veneer and the walnut side panels placed them back in the press for 24 hours for the glue to dry.

Photo of Burl Box

I placed the walnut side panels in such a way that the veneer would book-match around two of the four corners. The top right piece and the bottom left are one book-match and the same for the top left and bottom right.

Photo of Burl Box

Now that the pieces are out of the press I cut them apart and used my shooting board to trim the veneer to exact size.

You can see the book-matching in this photo.

Photo of Burl Box

At this point I've got all the joinery cut, I applied Timber Mate pore filler to the burl only, and I've sanded the pieces with 220 and 320.

Photo of Burl Box

Now I'm ready for glue-up.

Photo of Burl Box

After the box is out of the clamps I clean up any glue squeeze out and hand sand to 400 grit. I also make final adjustments to the lid for size and fit.

Photo of Burl Box

This is the first coat of my favorite finish, Watco Danish Oil in natural.

Photo of Burl Box

I had to get some light on the situation to really show off that grain.

Photo of Burl Box

Pictures still don't do it justice. 

Photo of Burl Box

Thanks for looking, I hope you liked it.

Photo of Burl Box

If you have any questions put them in the comments below.

0 comments

No comments yet. Why not be the first?

You need to be signed in to leave a comment. Don't have an account? Join now

3