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Box 40 Interpretation

author-gravatar aaronblohowiak Feb 26, 2017

As part of the woodworking subreddit's contest/homage to Matt Kenney's 52 boxes in 52 weeks, I decided to interpret Box 40. Watching the series unfold, it was nice seeing Matt return to this form to explore grain, color, and lift shape. I used maple and walnut. I had tried using Rosewood for the lift, but apparently I am allergic.  I followed Matt's dimensions, though in his posts they are approximate so a bit of guesswork was needed.

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Trying to do some shop photography of the completed project. Too many cobwebs getting all over things. Still, it is the most light in my house.

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With my all time favorite tool of all time, for this week, a (sometimes sharp) Ticonderoga #2 pencil.

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here it is!

Photo of Box 40 Interpretation

Pacifier for scale.

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Amazon echo dot for scale, next to big-brother tissue box.

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a peek inside!

Photo of Box 40 Interpretation

power tools (dw735 and laguna 14|12) used for stock prep, the rest by hand. cutting up a bit of scrap maple. I started with one side planed flat and smothed, cut off a slice overfat so I can remove the saw marks. 

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double-sided tape like you'd use on the lathe to a backer of MDF to send through the thicknesser so it can go nice and thin without getting pulled up into the blades.

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using mdf as a fence for the shoulder plane to set the rabbet. this distance is for the *depth* of the rabbet it in the final box, the width is set by how many passes you take.

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Obligatory shaving picture.

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And this is what we want, one continuous piece with two rabbets. now all we have to do is chop it up and glue it back together.

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Sawing is rough work, shooting hones it. This donkey's ear isn't the best, but it does the job.. especially for small boxes like this.

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basic workflow: rough cut on the left, then shoot to refinement. 

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Blue tape, not only because this is .a FWW-inspired build, but also because it is the best way to "clamp" small boxes. just put all the parts on a big piece of tape, put in your glue, and then roll the tape back up. 

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Continuous grain, shot 1

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Continuous grain, shot 2

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Starting to work on the lift, roughing out the shape.

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...and my guess of the proportions was way off.

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Refine the form, with rasp and then file.

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yes, it is not in the center of my vise, but so little pressure is required. for this operation, i use less pressure than brushing my teeth.

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Much better.

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with the lid down.

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I tried to follow how MEK suggested in his blog -- put some brads through, snip them short, then glue and attach the lift.

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tin snips to right-size the brads

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coming together!

1 comment

Such a beautiful box! Thanks for sharing. 

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