Mason Jar Candle Holder
I made a couple of mason jar candle holders over the weekend out of curly maple and mahogany. The overall dimensions of these are 5 1/2" wide and 7 3/4" long. The joinery method used in this project is quick and simple with using a doweling jig. The dowels I used were 3/8" in thickness and 1 3/4" long.
Check out the video and photos below and let me know what you think!
Products mentioned in the video:
Doweling Jig: http://amzn.to/1mcbL5q
Picture Frame Buttons: http://amzn.to/1mcbQWU
Picture Frame Hangers: http://amzn.to/1mcbX4S
Semi-Gloss Varnish: http://amzn.to/1mcbYFU
Felt Dots: http://amzn.to/22dbQH9
1/2" Radius Cove Bit: http://amzn.to/22dc1SF
Heritage Collection Mason Jar: http://amzn.to/22dclB8
I mill the shelf parts to 1/4" in thickness and everything else to 3/4" in thickness.
I cut the side pieces to their rough sizes at the miter saw.
At the table saw, I cut the sides, top and bottom pieces to 1" in width.
I use a stop block at the cross cut sled to batch out the sides, top, bottom and shelf pieces to size.
Before gluing up, I sand the inside of the frame pieces with my orbital sander.
I used 3/8" dowels for the joinery methods.
The top and bottom pieces are inset 1/8" from the edge of the side pieces.
The 3/8" drill bit has a stop collet on it and is set to drill 3/4" deep in the side pieces and 1" deep in the top/bottom pieces.
Since the side pieces only have a 3/4" hole, I removed 1/4" from the dowels.
With the piece put together (before glueing up), I mark the lines for the back panel grooves. The top and bottom pieces have the groove going all the way through and the side pieces have a stopped groove. I got into a little more detail in the video.
I used a 1/4" router bit set to 1/4" deep and flush with the fence.
The side pieces get a stopped groove.
Everything lines up.
Now that the grooves are cut, I glue the frame up.
The shelf has a curve in the front. I marked it using a throat insert from my spindle sander.
Cutting away the waste at the band saw.
I used my spindle sander to smooth the edges.
Normally a disc sander would be used for outside curves but this came out good enough.
With the glue dried, I sanded the frame with 80 - 120 - 180 grit sand paper
I round over the edges with a 1/8" radius round over bit at the router table.
Glueing on the shelf.
Clamping the shelf into place.
The shelf supports are made using a 1/2" radius cove bit.
I used my cross cut sled to cut the 3/4x3/4 shelf supports.
Next step is to glue the shelf supports in place. They are inset 1/4" from the edge of the shelf.
2 supports are all that are needed.
After the shelf glue dries, I ease the edges with 120 grit sand paper.
Its finally time to apply the finish. I used a semi-gloss varnish from Arm-r-seal.
After the first coat dries, I sand with 220 grit sandpaper and apply the second coat.
To hold the back in, I used a couple of 1" picture frame buttons.
Putting the nails in the frame wall mount.
To keep the bottom from hitting the wall, I put 2 felt dots on the bottom.
cool