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Valet Box

author-gravatar joelav Jul 13, 2016

This is the woodworking equivalent of a napkin sketch. I had a basic idea in my head and just started cutting up some wood until it took shape. Progress pics are a little light since I was making it up as I went along. I'm pretty happy with it but am really looking forward to version 2

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Cherry and zebrawood. Oil under shellac finish

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Mitered dovetails on the back of the case

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leather, zebrawood, and cherry veneers line the tray and drawer

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This is just friction fit so it can be rearranged 

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Zebrawood drawer pull which is mortised into the drawer

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Fits the usual contents of my pockets

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I have a nice frame saw I never use. Instead of reaching for my rough crosscut Kataba, I decided to give it a turn

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Then I decided to put it back on the wall. It's straight and plumb, but man, that's rougher than the mill slice. 

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Jumping ahead quite a bit. Since I was making this up as I went along, I wasn't great about taking pictures. I decided to use mitered dovetails for the joinery. Here the miters are rough sawn. The grooves are for plywood trays

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I clean up the miters with a guide block and a chisel

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Then I cut the tails

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After cutting the tails, I layout and cut the pins

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Good fit

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All the dovetails are cut and I separated the drawer front from the case

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And the case is square

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The top case piece fits perfect. However this was a "what the hell were you thinking??" moment. The through grooves make my inset drawer idea a bust. 

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So I cut full miters in the front of the case and on the drawer

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Better. The plywood tray acts as an internal spline so no keys are needed. Since this is plywood I don't need to worry about expansion and I can glue the whole thing in

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The zebrawood pull is inset into a groove I cut in the drawer front and glued

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The drawer is 1/2" cherry plywood for stability. Here I cut some edge banding using a thin rip jig. 

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Shaping the zebrawood feet

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Finishing the zebrawood feet

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Gluing the front piece onto the case. I should have finessed this miter a bit, but it's good enough

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First coat of oil

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Went on vacation at this point so the oil had about a week to dry before I brushed the shellac on

1 comment

Beautiful valet, Joe. I love the wood combination and the finish is so nice.

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