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Cherry Adirondack Chairs

author-gravatar Maynza Jun 03, 2017

Made some Adirondack chairs for my grandparents as a first woodworking project.  I used cherry wood and finished them with a natural stain.

Photo of Cherry Adirondack Chairs

I just got into woodworking and for my very first project I decided I wanted to make Adirondack chairs for my grandparents. Here are the finished chairs, it took about 6 weeks of weekends to put together but I think they came out really good. I made a few mistakes but overall I am very happy with the results. I based the design off of a design I found in fine wood working magazine, it was one of the only designs I found that had space for cup holders which I really wanted to incorporate.

Photo of Cherry Adirondack Chairs

The design was from fine wood working magazine summer 2013 edition.

Photo of Cherry Adirondack Chairs

The first thing I did was to mock up the rough dimensions in sketchup so I could figure out how much wood to buy.

Photo of Cherry Adirondack Chairs

Once I had the rough dimensions I used a plug in I found called Cut List to generate a cut list and give me a rough idea of what to buy. And I mean rough, once I got to the lumberyard it became clear that I wasn't going to get a bunch of 6ft boards and call it a day and I had to wing it. I ended up with 1 extra 6ft board.

Photo of Cherry Adirondack Chairs

Another output of Cut List.

Photo of Cherry Adirondack Chairs

Here are the chairs as they started out. About $500 worth of cherry. I picked cherry because I love the color and I had read that it was relatively rot resistant. This was mistake #1: once I got to the finishing stage, it became clear that as much as I loved the cherry color if I wanted a finish that would last more than a couple of months outside I was going to need to pigment it. I could have saved a couple hundred dollars and gone with a cheaper wood. If I end up making some for myself they will be made of a cheaper wood and painted. Paint is the ultimate outdoor finish. I bought all the wood from Highland Hardwoods in Brentwood New Hampshire.

Photo of Cherry Adirondack Chairs

It was soooo pretty though. I wanted to eat it.

Photo of Cherry Adirondack Chairs

Rough dimensions! First time using a table saw. It actually wasn't that bad. I don't want to lose my fear of it but overall I think the router table scared me more.

Photo of Cherry Adirondack Chairs

Everything roughly cut and labeled.

Photo of Cherry Adirondack Chairs

And the rest of the owl! Here are all the pieces after shaping.

Photo of Cherry Adirondack Chairs

Mistake #2: I made the pieces on top when I needed the pieces on the bottom. 16 inches vs 19 inches. Part of the reason it happened was because I wasn't thinking about what each piece was in the final product, that would have made me second guess myself. I saved the small ones for a future project, make a small table.

Photo of Cherry Adirondack Chairs

Beginning assembly. I used all stainless steel fasteners. I wanted to keep the screws exposed so I used Robertson heads and countersunk all the holes.

Photo of Cherry Adirondack Chairs

1 Assembled seat.

Photo of Cherry Adirondack Chairs

2 Assembled seats! Also Mistake #3: I had started putting the slats on from the front backward without keeping the back parallel, the further back I went the more off my pieces were until I noticed I couldn't put the next slat on. I had to take it all apart and redo it once I caught it.

Photo of Cherry Adirondack Chairs

Front legs. Pretty consistent. I used the bandsaw for pretty much all my angled cuts and odd shapes.

Photo of Cherry Adirondack Chairs

Front legs.

Photo of Cherry Adirondack Chairs

Front legs attached. Also Mistake #4: I didn't do cabinet makers triangles or anything on the seat slats as I attached them so when I inevitably had to remove them I couldn't remember which piece went where and it took some trial and error.

Photo of Cherry Adirondack Chairs

Back and arms attached, all that was missing was the back slats.

Photo of Cherry Adirondack Chairs

Mistake #5: doing 2 chairs at once. I got a great sense of accomplishment from the first chair only to sigh when I realized I had to do everything all over again. It might have been better to start with something smaller and singular.

Photo of Cherry Adirondack Chairs

Back slats attached!

Photo of Cherry Adirondack Chairs

And attached again! I used an awl with a string tied to it and a pencil tied to that to draw a curve on the boards this may have been Mistake #6: I think it would have been cleaner to draw the radius with the boards flat on the workbench.

Photo of Cherry Adirondack Chairs

The curved backs all cut, also the keen eye may notice Mistake #7: I was moving too fast with the bandsaw and some of the tops got lopped off quite a bit below my line. The second slat from the right is noticeably longer because of this.

Photo of Cherry Adirondack Chairs

Cup holders! These were a must have. I used stainless steel marine cup holders with a weep-hole in the bottom because I knew these chairs would be next to a swimming pool and I figured the rain and condensation would run out too. These are the cup holders I bought: https://www.amazon.com/gp/product/B0097MF4DU/ref=oh_aui_detailpage_o01_s00?ie=UTF8&psc=1

Photo of Cherry Adirondack Chairs

Fast forward to finishing. Sanding. This sucked. Easily my least favorite part of the project I spent about 3-4 hours with a random orbit sander and some 80 grit sheets (per the stain manufacturers instructions) If I had to go to 120 or 240 I probably would have never finished these chairs, that is how much I hated this part. I made pencil marks and then sanded the surfaced until they were gone. Afterwards I wiped all the pieces with mineral spirits to clean the dust off.

Photo of Cherry Adirondack Chairs

Pin boards! Painters pyramid would have been incredibly impractical for this project as they are about $5 for 10 at my local home depot, considering that would support about 2 1/2 pieces that would be a lot of pyramids. Instead I bought some half sheets of OSB for about $6 and loaded it up with finishing nails. This let me stain all the sides at once avoiding unsightly overlaps. Mistake #8: is definitely take the time to make the nails even and don't skimp on the nails. It was incredibly frustrating when pieces fell off the pins. I can say that I saw absolutely no noticeable marks from where the nails touched the wet stain.

Photo of Cherry Adirondack Chairs

Fast forward again to the staining process. I used Sikkens Cetol DEK natural finish, which I think came out awesome. I wiped it on with rags, I am a little worried that wiping it on may have made the coats too think but I have no idea. I did 2 coats with 24 hours drying time in between coats per manufacturers instructions.

Photo of Cherry Adirondack Chairs

Pieces were batched out since even with 4 pin boards I couldn't do everything at once.

Photo of Cherry Adirondack Chairs

Final assembly! I was starting to get really excited by this point.

Photo of Cherry Adirondack Chairs

And they are done! They came out so nice I wanted to keep them!

Photo of Cherry Adirondack Chairs

Action shots.

Photo of Cherry Adirondack Chairs

I was so excited I had to try to take my first selfie.

Photo of Cherry Adirondack Chairs

My grandparents testing them out! They had no idea I was making them.

1 comment

You did a awesome job the chairs came out beautiful. And remember how much we learn from our mistakes and your mistakes where minor and I would have never known unless you mentioned it. Anyhow very awesome job and keep up the great work. 

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