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White And Walnut - End Table

author-gravatar Mickle_Woodworks Mar 31, 2018

My sister was looking for a specific look for an end table, of course she found some on Etsy for very expensive that were made from 2x4 lumber and could tell not made to last. Decided I could make it nicer for cheaper to her spec. 

Photo of White And Walnut - End Table

Wasn't sure on the material, originally planned to stain pine or something to the dark walnut color she wanted for the top, but some american walnut shorts from my local specialty lumber yard, 20% off already reasonable bd/ft prices.

Photo of White And Walnut - End Table

Jointed and planed

Photo of White And Walnut - End Table

Glued up the 3 panels with biscuits, doing floating tenon breadboard ends Center glued outside are opened laterally for wood movement. 

Photo of White And Walnut - End Table

Pinned the underside 3/4 through, because why not.

Photo of White And Walnut - End Table

Planed flush

Photo of White And Walnut - End Table

Draw-bored with the Walnut dowels, test fit side one

Photo of White And Walnut - End Table

Widened outside holes for movement and glued up just the tops of the outside dowels

Photo of White And Walnut - End Table

Second side

Photo of White And Walnut - End Table

Test fit before widening outside dowel holes

Photo of White And Walnut - End Table

Done, really happy with the joints, Very snug    

Photo of White And Walnut - End Table

Filled a couple holes with some Epoxy and fine sawdust    

Photo of White And Walnut - End Table

Danish oil applied, really happy with the grain

Photo of White And Walnut - End Table

Rough yellow poplar for the frame

Photo of White And Walnut - End Table

Hand cut to rough size

Photo of White And Walnut - End Table

Jointed 2 faces

Photo of White And Walnut - End Table

Planed the others on a sled together to get them all to uniform thickness

Photo of White And Walnut - End Table

Ta-da 

Photo of White And Walnut - End Table

Test fitting for top overhang

Photo of White And Walnut - End Table

Used Beadlock loose tenon jig, just without the center hole drilled to just use some dowels

Photo of White And Walnut - End Table

used oak dowels cut down, since Rockler was closed and home depot Fluted dowel pins are all over the place in sizes

Photo of White And Walnut - End Table

Glued and clamped, 

Photo of White And Walnut - End Table

Second side

Photo of White And Walnut - End Table

Glued up 2 sides together first and let dry for a couple hours

Photo of White And Walnut - End Table

Connected to two dry sides together

Photo of White And Walnut - End Table

Glued and clamped

Photo of White And Walnut - End Table

Block planed a ~45 chamfer around the bottom of the legs before cutting to level to see if I liked it

Photo of White And Walnut - End Table

I did

Photo of White And Walnut - End Table

Test for cross beams

Photo of White And Walnut - End Table

Used a 90deg. block and pull saw to cut along the lines for the ends of the cross beams

Photo of White And Walnut - End Table

Marked the center,  put the mark in the corner, clamped on and marked the angles

Photo of White And Walnut - End Table

Repeat for second one, with them each in half way, marked where they met to cut half lap

Photo of White And Walnut - End Table

Cut edges by hand then took 153,000 passes on the thin kerf table saw to clean out the waste

Photo of White And Walnut - End Table

Very happy with the fitment, went back to the table saw to chew out a little more material to get them flush

Photo of White And Walnut - End Table

Perfecto

Photo of White And Walnut - End Table

Proudly made a video of how perfectly snug these slid into place, but it was on snapchat. oops.

Photo of White And Walnut - End Table

Just glued in place

Photo of White And Walnut - End Table

Fin.

Photo of White And Walnut - End Table

Marked out where to route out for the figure 8 fasteners, also, quite happy with those tight fitting joints. 

Photo of White And Walnut - End Table

left plenty of room for them to swing

Photo of White And Walnut - End Table

1/2in plywood for the bottom shelf, used corner blocks from plywood cutoffs to hold in place.

Photo of White And Walnut - End Table

The only mechanical fasteners i used in the making of the frame for this was the screws into the bottom of the plywood from the blocks underneath

Photo of White And Walnut - End Table

Primed with some heavy hide oil based Zinsser, bad idea this stuff didnt level out at all, even when using mostly dry brushing to get a light coat. 

Photo of White And Walnut - End Table

Sanded down, could have left it like this and cleared, has that CapeCod antiqued look.

Photo of White And Walnut - End Table

Buuut Flat white it is. Rustoleum, oil based flat white enamel.   

Photo of White And Walnut - End Table

Wanted something a bit more protective than just 3 coats of danish oil, dried for a while then used satin Arm-r-seal. Have had great luck with their urethane top coats

Photo of White And Walnut - End Table

Still not in love with the brush marks that weren't flattening

Photo of White And Walnut - End Table

"Paint booth"

Photo of White And Walnut - End Table

HVLP with about 10% mineral spirits thinned

Photo of White And Walnut - End Table

Quite flat, quite smooth. Happy with the finish this gave me. 

Photo of White And Walnut - End Table

Fig 8 fasteners installed

Photo of White And Walnut - End Table

Done

Photo of White And Walnut - End Table

Placed in its final home

2 comments

Love the project. The combo with walnut/white paint are a favorite of mine as well. Good job on the joinery, this thing will last forever!

Thanks for sharing here on SimpleCove!

This turned out awesome! Do you have any place for this? I'd like to know the measurements you used and make this soon!

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