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Iphone Passive Speaker From Scrap Wood

author-gravatar chucknbob Apr 03, 2016

I've been thinking about making a passive speaker for my phone and the /r/woodworking scrap wood challenge was just the excuse I needed. I was rummaging and found this big knot in a piece of cherry and was struck with an idea- use the knot as the hole. 

Photo of Iphone Passive Speaker From Scrap Wood

Began with a couple pieces of scrap cherry. This is what's left over when you buy "character" wood because it's cheaper.

Photo of Iphone Passive Speaker From Scrap Wood

I traced my phone on the back of one side, and you can see the downward lines that line up with the speaker on my phone. I wanted the sound to bounce around, which is why I put it on one edge.

Photo of Iphone Passive Speaker From Scrap Wood

Set up the router to the depth of my phone and free handed it. 

Photo of Iphone Passive Speaker From Scrap Wood

Sand down the inside of the phone hole. 

Photo of Iphone Passive Speaker From Scrap Wood

I decided to go ahead and hit the inside of the hole with tung oil before gluing it together. I'm very happy I did this.

Photo of Iphone Passive Speaker From Scrap Wood

Glue it up.

Photo of Iphone Passive Speaker From Scrap Wood

Once it dried, I ran it through the table saw to square it up and knock off the rough edges.

Photo of Iphone Passive Speaker From Scrap Wood

Decided to bevel the edges on my router table.

Photo of Iphone Passive Speaker From Scrap Wood

Now it's time to sand. I did it all by hand. Started with 120, switched to 220, and finished with a quick run of 600 so I could get a glass smooth finish.

Photo of Iphone Passive Speaker From Scrap Wood

Pics don't do it justice, 3coats of tung oil and some paste wax gave it an amazing finish.

Photo of Iphone Passive Speaker From Scrap Wood
Photo of Iphone Passive Speaker From Scrap Wood
Photo of Iphone Passive Speaker From Scrap Wood

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