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Dovetail Pen

author-gravatar DAS225 May 26, 2018

I wanted to make a gift for a mentor that gave some very helpful pointers on cutting dovetails by hand. I figured a pen made from a dovetail joint would be appropriate.

Photo of Dovetail Pen

I wanted to maximize contrast, so I used walnut and curly maple to make the joint.

Photo of Dovetail Pen

Making sure everything is smooth and square...

Photo of Dovetail Pen

Arranged all my tools and got to work.

Photo of Dovetail Pen
Photo of Dovetail Pen

Tails first.

Photo of Dovetail Pen

I succeeded in missing about half my lines... fortunately these are the least critical fit-wise.

Photo of Dovetail Pen
Photo of Dovetail Pen

Transfer by knife.

Photo of Dovetail Pen
Photo of Dovetail Pen
Photo of Dovetail Pen

Most of the waste is removed with a fret saw, leaving >1/8" for chiseling.

Photo of Dovetail Pen
Photo of Dovetail Pen

This joint was obscenely tight going together. I'm surprised neither board cracked.

Photo of Dovetail Pen

No gaps... but I did a poor job keeping with my depth scribes.

Photo of Dovetail Pen

I cut the joint apart from the boards on the bandsaw and sanded off the remaining waste on the belt sander.

Photo of Dovetail Pen

At this point I realized I could've just glued together a bunch of trapezoids, but that wouldn't qualify for a dovetailing contest.

Photo of Dovetail Pen

I broke the blank a couple times in handling. I think the vast majority of the glue applied squeezed out when gluing, so these were actually pretty weak joints once separated.

Photo of Dovetail Pen

Scuff and stuff

Photo of Dovetail Pen

I prefer a barrel trimmer over a disc sander. Partly because I don't own a disc sander, but also due to the reliance of a disc sander on the blank being square and the tube being perfectly parallel to the faces of the blank.

Photo of Dovetail Pen

Venturing into r/turning

Photo of Dovetail Pen

The alternating wood types and end grain-face grain cutting encouraged light cuts.

Photo of Dovetail Pen
Photo of Dovetail Pen

I applied 8 coats of thin CA and sanded with micromesh, followed by NOVUS heavy and fine scratch remover.

Photo of Dovetail Pen

In hindsight, I should've stepped up to a few layers of medium CA. Walnut can have some pretty open pores, and the thin CA fell right into that, leaving small holes that collect and easily display dust. This hasn't been an issue with walnut pens where the grain is running along the length of the blank, but it was obvious here.

Photo of Dovetail Pen

Kit: Atrax chrome rollerball, from Exoticblanks.

2 comments

Thanks Sean!

@Sean  said:

Beautiful pen! Very creative.

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