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Brass and cocobolo mallet

author-gravatar notme Jul 31, 2019

I love the combination of dark wood and brass. I was recently gifted a small metal lathe, and I've this project was on the top of my list. Learning to make a seems joint between the metal and wood required a big step forward for me on both the metal and wood lathes.

#brass #cocobolo #mallet #metalwork #machining #woodturning

Photo of Brass and cocobolo mallet

First time with brass on the metal lathe. Facing it off and putting a small chamfer on the corner. I'm really just experimenting with the form tool, here. 

Photo of Brass and cocobolo mallet

In addition to learning the metal lathe, I had to learn how getting metal cutting tools. All told, the finish came out far better than I expected.

Photo of Brass and cocobolo mallet

Now starting the mortise for the handle. I started with a drill, then ended up with a boring bar to ensure the hole is perfectly concentric.

Photo of Brass and cocobolo mallet

The bottom of the head is done. Now it's time to turn it around in the chuck, shorten it a bit, and finish the top. The hardest part is getting the piece back in the chuck perfectly. If it isn't perfectly aligned, there will be a ridge between the "old" and "new" cuts.

Photo of Brass and cocobolo mallet

Going for 1.5". I'll take that. 

Photo of Brass and cocobolo mallet

Going for 3/4". Again, I'll take that. 

Photo of Brass and cocobolo mallet

Now, onto the wood. I knew I'd be taking it off the lathe a lot to test fit the handle in the head, so I turned it between centers and marked a spur, so I could realign it easily and maintain concentricity. 

Photo of Brass and cocobolo mallet

Playing with the skew, both to peel down the tenon and to round out the body. 

Photo of Brass and cocobolo mallet

So the eagle eyed will notice this is not cocobolo. My first handle was with bocote, but I want happy with it at all, so I stayed over with cocobolo. However, this picture shows how I tried to give the epoxy better grip between the metal and the wood.

Photo of Brass and cocobolo mallet

And the final images.

Photo of Brass and cocobolo mallet
Photo of Brass and cocobolo mallet
Photo of Brass and cocobolo mallet

2 comments

That is a beautiful mallet! I love the brass/cocobolo combo.

Thanks, Sean. It's hard to go wrong with cocobolo!

@Sean  said:

That is a beautiful mallet! I love the brass/cocobolo combo.

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