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Dovetailed Music Box

author-gravatar JamesK Sep 25, 2017

I made this music box for my wife as a gift. It is inspired by Sean's Paduak and Maple dovetailed box. Mine is made of Bloodwood and Ambrosia Maple.

Photo of Dovetailed Music Box

I chose Bloodwood and Spalted Maple to make the box.

Photo of Dovetailed Music Box

I started by crosscutting the 4 sides of the box to length.

Photo of Dovetailed Music Box

Keeping grain pattern in mind helps aesthetically, but also helps keep the grain direction consistent. That way, I don't get mixed up and plane against the grain later.

Photo of Dovetailed Music Box

I like to start with gang cutting the tails. It is easier for me to keep the saw straight, makes for consistent tails, and speeds things up a little.

Photo of Dovetailed Music Box

Most of the waste is removed with a coping saw. 

Photo of Dovetailed Music Box

The rest is removed with a chisel. I can then transfer the location of the tails to the pin board.

Photo of Dovetailed Music Box

The next step was to rout grooves on the inside of the box sides to house the raised panels for the top and bottom. In order to hide the groove on the outside, I lowered the piece onto the router bit to create a stopped groove. 

Photo of Dovetailed Music Box

This prevents the groove from showing at the end of the tails once the box is assembled.

Photo of Dovetailed Music Box

Next, I cut the top and bottom panels to size.

Photo of Dovetailed Music Box

As a break from the noise and dust of the router, I used a combination of a grooving plane, and handsaws to create a rabbit around all sides of the panel. This is what will sit in the grooves on the inside of the box.

Photo of Dovetailed Music Box

I then used a hand plane to raise the panels, making sure to start with the cross grain. This will ensure that any breakout will be planed away when planing with the grain. 

Photo of Dovetailed Music Box

After taping the pins and tails, I prefinished the inside surfaces of the box with a few coats of spray lacquer.

Photo of Dovetailed Music Box

Then I turned my attention to mounting the music box components. 

Photo of Dovetailed Music Box

I made sure that everything fit well, then removed the components for assembly.

Photo of Dovetailed Music Box

mistakes were made. Using the cut offs from the dovetails, I made many of these repairs. 

Photo of Dovetailed Music Box

After the glue dried, I sawed, planed, and sanded the joints so that they were flush.

Photo of Dovetailed Music Box

I ran a deep kerf, almost all the way through the sides on all 4 sides. 

Photo of Dovetailed Music Box

Then finished with a hand saw. The excess was planed away.

Photo of Dovetailed Music Box

After laying out the hinge placement, I used chisels and a small router plane to create the recesses. 

Photo of Dovetailed Music Box

I then predrilled for the hinge screws.

Photo of Dovetailed Music Box

There were still a lot of small spaces where the gaps were still visible. so I mixed glue and sawdust to create a putty that could then be smeared into these crevasses.

Photo of Dovetailed Music Box

after planing and sanding the joints flush, I sanded the outside of the box to 220 grit. Then applied spray lacquer to all unfinished surfaces. 

Photo of Dovetailed Music Box

After installing the hinges and the music box components Its done!

Photo of Dovetailed Music Box

The winding key for the music mechanism is recessed into the bottom panel using a forstner bit.

Photo of Dovetailed Music Box

You can hardly tell there were gaps at every pin and tail!

Photo of Dovetailed Music Box

2 comments

Fantastic looking box, James! I love the wood combo as well as the raised panel. Thanks for sharing!

Thanks Sean!

@Sean  said:

Fantastic looking box, James! I love the wood combo as well as the raised panel. Thanks for sharing!

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