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Outdoor Eucalyptus Couch

author-gravatar nvalinski Apr 27, 2017

This couch was designed to be flat packed in the largest size that FedEx will ship. It has hand-planed, chunky legs with a slatted back and finger jointed corners. 

Photo of Outdoor Eucalyptus Couch

Eucalyptus piled up outside, ready to be chopped up

Photo of Outdoor Eucalyptus Couch

Mortises marked out and routed for each slat using a plunge router, 1/4" spiral bit, and an edge guide. Ends were mortise and tenoned on. Not glued yet, since slats need to be added in. 

Photo of Outdoor Eucalyptus Couch

Slats all tenoned on a router table and later given a chamfer.

Photo of Outdoor Eucalyptus Couch

Glueup is tricky, but the back is assembled. 

Photo of Outdoor Eucalyptus Couch

Legs were rough shaped on a bandsaw, then cleaned up with a handplane

Photo of Outdoor Eucalyptus Couch

Sides chopped down to allow the side boards to sit in the space. 

Photo of Outdoor Eucalyptus Couch
Photo of Outdoor Eucalyptus Couch

Sideboard clamped on. 

Photo of Outdoor Eucalyptus Couch

Skip a lot of steps... finger joints on the side boards were hand cut and chiseled. Arms were cut on the bandsaw and rounded over. Arms got bigger triangle supports later which attach the armrests with pocket holes. Arm supports are mortise and tenoned into the side board. Back is bolted through the legs. 

Photo of Outdoor Eucalyptus Couch

Bottom slats are laid across. Couch is oiled with teak oil. 

Photo of Outdoor Eucalyptus Couch
Photo of Outdoor Eucalyptus Couch
Photo of Outdoor Eucalyptus Couch
Photo of Outdoor Eucalyptus Couch

Everything is disassembled and packed into a box.    

Photo of Outdoor Eucalyptus Couch

Shipped off

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