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The Dodecagon Clock

author-gravatar ZKCL Oct 11, 2018

Here's a step by step guide on how I built this clock:

01- I took out my miter gauge which came with the DW745 table saw. It's a piece of plastic joke so I did not trust the angles even though I had modified it to be a little better than original. I double taped a sacrificial board to make repetitive cuts.

02- I didn't want to waste my good wood so I tried the cuts with some scrap plywood. The first try was way off.

03- The second try was better but still not good enough.

04- Finally, after the third trial, I left the gauge as it is.

05- I took out a paulownia board and made two identical cuts (plus the small scrap).

06- I placed the cut on my miter gauge and went through with it.

07- First piece is out!

08- I turned the wood to the other side and kept turning it until I was out of wood.

09- It's basically mass production now.

10- Three pieces almost make a 90 degree quarter.

11- But I had a slight mistake with the gauge. Multiply that by 12, it turns into a bigger mistake and one of my pieces cannot fit!

12- Nothing I can't fix with some sanding. I went through all the sides with some sandpaper. 20 times with 120 grit and 5 times with 320 grit.

13- It all worked out at the end. There are slight gaps but nothing some wood putty can't fix.

14- I took out my router with a 45 degree chamfer bit.

15- This is what I wanted it to look like.

16- I started glueing the pieces. I did not have any kind of clamp to hold this odd shape so I had to trust the glue itself.

17- In the end it turned out fine.

18- I sanded the back and front with my orbital sander. 80 grit, 120 grit and 320 grit.

19- The edges were not properly aligned so I sanded them off by hand. It turned out fine.

20- I was really stressed out with the center drilling process. I feared that the drill would break the pieces. I started off making a shallow hole on the back to prevent tear off.

21- Then I drilled the front all the way down. There was no tear off luckily!

22- I drew the clock mechanism on the back. I was not careful and it turned out to be misaligned with the 12 lines. Noone will notice it from the front though. So no big deal!

23- I drilled some holes within the lines.

24- After half an hour of chiseling and sanding it was complete.

25- I hot glued the mechanism to the back.

26- It was time for some teak oil and it's finished :)

Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock
Photo of The Dodecagon Clock

1 comment

Love the clock, very creative! Thanks for sharing here on SimpleCove!

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